About this role
The robotics team at OpenAI is developing general-purpose robotics to achieve artificial general intelligence in dynamic real-world environments by integrating hardware and software across various form factors. Individuals in this manufacturing engineering capacity will guide the development of processes, tooling, and prototype builds specifically for custom motors and actuators. Team members focus on stator processes, tooling fixtures, or prototype manufacturing to translate engineering designs into reliable hardware for future robotic platforms. Successful candidates combine hands-on technical troubleshooting with cross-functional collaboration alongside mechanical, electrical, and quality teams.
What you will do
- Develop and validate stacking, winding, termination, and potting processes while establishing defect controls for consistent manufacturing results.
- Design and deliver winding tools, assembly fixtures, inspection gauges, and bench equipment from initial CAD drawings through commissioning.
- Plan and execute actuator prototype builds from parts readiness and work instructions through inspection, approved rework, and final assembly delivery.
- Integrate and troubleshoot production equipment while managing operator workflows, material flow, and control interfaces.
- Resolve manufacturing defects and bottlenecks through controlled trials and measurements to improve build time, repeatability, and yield.
- Release clear process documentation, maintain engineering revisions, and train technicians and operators on successful build procedures.
- Collaborate with mechanical designers to improve the manufacturability of hardware while preserving required magnetic, electrical, and safety standards.
What you need
- Personal experience developing, building, or improving manufacturing processes, tooling, or electromechanical assemblies.
- Ability to move comfortably between hands-on troubleshooting, technical data analysis, and working directly with technicians and suppliers.
- Skill in using measurements and experiments to distinguish part variation, tooling problems, process settings, and operator effects.
- Demonstrated sound judgment when choosing equipment and automation regarding production rate, flexibility, cost, safety, and maintainability.
- Capacity to set practical build priorities, communicate blockers early, and coordinate across design, controls, test, and quality domains.
Nice to have
- Experience with stator manufacturing processes including winding, stacking, termination, or potting
- Background in fixture design, CAD drawings, metrology, and repeatability studies
- Familiarity with automated assembly, inline inspection, end-of-line testing, or equipment fault recovery
- Knowledge of sensors, PLCs, I/O systems, or industrial pneumatics
- Interest in using AI tools to simplify repetitive engineering tasks
Benefits
- Offers Equity
Skills and tech stack
Questions candidates ask
What is the location and remote work policy for this role?
This role is based in San Francisco, California, and requires an in-person presence 5 days a week.
What is the salary range for the position?
The salary range for the position is $225K to $318K with offers of equity included.
What specific engineering specialties are available within the team?
Openings focus on one of three specialties including Stator Process Manufacturing, Tooling and Fixture engineering, or Prototype Manufacturing.
Who do manufacturing engineers collaborate with on a regular basis?
Engineers work in close partnership with mechanical, electromagnetic, electrical, test, quality, and supplier teams.